The HiCON Integra motion controller is designed for use with Mach4 CNC software and Digital Drives (stepper/servo motors) using Ethernet conectivity. Integra provides excellent integration with Mach4, proven by thousands of satisfied end-users since 2011. The controller generates a hardware synthesized motion pulse train using state-of-the-art FPGA technology that offers extremely smooth motion profiles compared to low cost controllers in the market.

The HiCON Integra is packed with a comprehensive set of features for your CNC applications, and provides an all-in-one solution for controllers and breakout boards that greatly simplifies system integration and maintainence.

Integra offer superb Open-Loop performance. For even higher precision, you can purchase closed-loop feature and connect Glass scale or rotary encoders (via 7737 boards) to implement a full closed loop system for maximum accuracy in machining. The PID closed loop logic compensates for any deviation 1000 times a second while in motion and positions the stepper motor accurately on the trajectory supplied by Mach4.

Note: The HiCON Motion Controller line is intended for use with Windows 10 and higher. Prior Windows versions are not supported.

As Mach4 has become the mainstream CNC software, we have stopped supporting Mach3. Also note that the older 7766 model is obsolete and it is not recomended for new installations. Please select 7866 model instead. If you do need to order older 7766 verison, please see the ordering table at the bottom of this page.

Most CNC applications will only require the Integra base controller. However, advanced applications can benefit from these addons:

HiCON-MACRO^[1]: This software feature allows the user to write custom programs (in C and BASIC languages)which can be downloaded to the controller for fast execution. Advantages of HiCON-Macro Include:

• Real-time program execution
• Ultra-fast I/O manipulation (eg. Tool Changer)
• Extends Mach 3/4 Functionality
• Run as standalone unit - No PC Required during operation

HiCON-EXTIO^[1]: Enables 24 additional I/O points on J7 and J8 socket, and also enables Mach4 Sync Outputs (M62/M63). This feature is included with the purchase of 7535 I/O Board. It can also be purchased individually without the 7535 hardware, but please note that working directly with the J7/J8 ports without optical isolation can damage the 3.3V pins.

HiCON-ADC^[1]: This software feature enables the use of the 2 analog inputs located on J6.

ArcPro Plasma features^[1]: M4ARCPRO software feature allows the use of ArcPro Plasma screen. 77ISO is required to read the plasma analog voltage. For packages and more information visit ARCPRO page.

INTG-CLOOP^[1]: This software feature allows Closed-Loop Stepper operation with or without PID control and enables Encoder channels 3-8 on J7/J8. Using the 7737 Board greatly simplifies wiring for Encoder Feedback and Step/Dir channels on J7 and J8.

YSK-ABS^[1]: This software feature allows the use of Yaskawa Absolute Encoder feature. Only compatible with Yaskawa Drives with absolute Encoder models. Ask sales for more information .

7737 Board: The pn7737 Differential Step/Direction and Encoder Board allows access to the Step/Direction and Encoder channels on J7 and J8 plugs, and allows a simple plug-and-play setup using standard RJ45/Ethernet cables. When used with Drive Interface Board (EPx-DIB) for Maxsine AC Servo Drives, this board provides almost plug and play installation. In order to use encoders for Axis Feedback purpose, 'Closed Loop Activaion' must be purchased.

7535 Board: The I/O Termination board (7535P or 7535N) provides 24 Volts optically isolated digital I/O. Each board has 16 input terminals and 8 output terminals. All I/O terminals are clearly marked for quick and easy installation. Upto two 7535 (N or P) boards can be plugged into HiCON Integra, providing additional 32 Inputs and 16 outputs (24Volts 1Amp).

[1] - These items may be purchased any time before or after shipping as they are software feature enablers